Customizable And Efficient Ceramic Bead Blasting Zro2 65% 850-1180μM
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xFinish | Smooth | Zro2 | 65% |
---|---|---|---|
Shape | Customizable | Material | Ceramic |
Name | Ceramic Cleaning Media | Shape | Particle |
High Light | 65% Zro2 Ceramic Bead Blasting,850uM Ceramic Bead Blasting |
Product Description:
The main component of ceramic beads is zirconia, which is mainly used for surface treatment such as sand blasting and shot peening. The production process of ceramic shot is to melt high-quality imported zircon sand into liquid at high temperature, and then spray it into balls.The zirconia ceramic spheres are sieved and removed by magnetic separation to obtain particles with high roundness, high strength and uniform particle size. The spherical particles of ceramic shot can achieve better surface brightness during sandblasting, while the workpiece itself does not change color. It is widely used for sandblasting and surface treatment of aviation parts, stainless steel plates, structural parts, stainless steel kitchenware, medical devices, mobile phone / laptop shell, automobile chassis / engine, sports equipment and other industries.
The ceramic sand product is made by using unique technological formula, special production technology and high temperature fixed phase synthesis method above 2000℃. The ceramic sand can generate a gentle grinding effect, resulting in a uniform surface profile and matte finish, which is durable and efficient without inlaying contamination to the metal body. Low dust content, high degree of sphericity, smooth spherical and high toughness ensure excellent performance of ceramic sand products.
Z series Ceramic beads shot peening media are zirconia-based ideal shot peening beads with high hardness and high strength, and widely used in aerospace industry and automotive industry.
B series Ceramic beads blasting media are zirconia-based blasting beads with high hardness and surface smoothness. As one recyclable sandblasting media, it is suitable for the blasting, finishing, cleaning, deburring, surface pretreatment in the process of metal parts production and maintenance.
They are suitable for sandblasting the surfaces of various steel, aluminum and other non-ferrous metal alloys to remove oxides, rust, sand, coatings and burrs. It can clean molds, engine parts, turbomachinery parts, welded steel parts, forged and cast metals and other various industrial components. Providing high quality components with outstanding aesthetic appearance in a variety of applications such as automotive, aerospace, electronics, home appliances, sporting goods and construction to achieve outstanding smooth and even surface finish on the parts being treated.
Features:
White color, high sphericity and smooth surface beads.
Utilization rate(20 – 30 times) higher than glass blasting media.
High hardness, unbreakable, can be recycled and used repeatedly, long service life, reduce energy consumption and reduce costs.
Lower metal surface roughness.
Less operation pressure and reduced abrasive velocity needed than glass blasting media, thus have far less abrasive breakdown and dust generation, results in cleaner working environment and better operator visibility.
Strong mechanical resistance and high toughness, but gentle with equipment and tools preserving work parts, and no metallic contamination for treated parts.
Lower wear rate
Ceramic beads has smooth surface and round solid shape,it can be rebunded in multi-angles,so it has lower wear rate in blasting process.
High hardness and toughness
Ceramic beads contains 62-66% ZrO2,it has higher hardness over 700HV and fracture toughness,which willplay an important role in blasting process.
High sphericity
Ceramic beads has higher than 0.9 and produces high sphericity even when fraction is from 0.5mm to 1.5mm.
No Iron element pollution
Ceramic beads can be used for the use of steel pellets and steel chip pollution,unlike glass beads,there is no iron element pollution to the workpiece,and it can reduce the metal natural color migration that might occur with steel media.
Technical Parameters:
Name | Ceramic Cleaning Media |
---|---|
Usage | Sandblasting |
Application | Abrasive Refractory Industry |
Color | White |
Zro2 | 65% |
Material | Ceramic |
Size | 850-1180μm |
Cost | Moderate |
Shape | Customizable |
Finish | Smooth |
Applications:
Sandblasting with ceramic beads is one of the most universal and effective methods of surface cleaning due to its efficiency, price, and ability to achieve desired cleanliness and roughness of the workpiece. It can generate compressive stress, remove oxidation film, cause lattice distortion of the surface metal, and form a uniform rough surface, making the coating mechanical bonding possible.
Pre-treatment of the sandblasting process has a tremendous effect on the adherence, the looks, the moisture and corrosion resistant of the coating. Lack of proper pre-treatment may result in the rust continuing to spread underneath and the coating peeling off.
Ceramic blast pretreatment method has far-reaching applications such as deburring of stainless steel surgical instruments, high-iron aluminum alloy parts treatment, Automotive Engine Castings cleaning, welding and spot welding of automobiles, stainless steel mold cleaning, machined parts cleaning, and preparing protective shells of mobile phones, tablets, and watches.
Customization:
- Brand Name: Fine-Tech
- Model Number: B10
- Place of Origin: Changsha China
- Minimum Order Quantity: 500kg
- Price: Negotiation
- Packaging Details: 25kg/barral, 25kg/bag, 1t/pallet
- Delivery Time: 5-15 work days
- Payment Terms: L/C, T/T
- Supply Ability: 2000t per year
- Finish: Smooth
- Name: Ceramic Cleaning Media
- Process: Bead Blasting
- Color: White
- Application: Abrasive Refractory Industry
We offer customized ceramic bead blasting service which is perfect for ceramic beads blasting media, ceramic bead abrasive and Ceramic Bead Blasting. Our product is of superior quality and with competitive price.
Support and Services:
Ceramic bead blasting is a process of cleaning and polishing surfaces that require a higher degree of precision than traditional blasting methods. It is often used to remove surface contaminants, as well as to prepare surfaces for painting, coating, or other treatment. The process uses a high-pressure stream of specially formulated ceramic beads that are propelled onto the surface at high velocity.
Our technical support team is available to answer any questions or concerns you may have about ceramic bead blasting. We are highly knowledgeable in all aspects of the process and can advise on the best techniques and materials to use for your particular application. Additionally, we can provide helpful tips and advice on the best ways to optimize the results of your ceramic bead blasting.
We offer a wide range of services related to ceramic bead blasting, including equipment maintenance and repair, process optimization, and troubleshooting. Our technicians are highly trained and experienced in all facets of ceramic bead blasting and can provide the expertise you need to get the most out of your equipment and processes.
Packing and Shipping:
Ceramic bead blasting packaging and shipping includes the following:
- The ceramic beads being blasted will be packaged in a sturdy corrugated box.
- The box will be marked with the type of blasting material and the weight of the material.
- The box will be taped securely for shipping purposes.
- The box will be marked with the customer's address and other necessary shipping information.
- The package will be shipped via a reliable carrier to ensure timely delivery.