High Abrasive Strength Sandblasting Media Equipment Versatile Applications

The main component of ceramic shot is zirconia, which is mainly used for surface treatment such as sand blasting and shot peening. The production process of ceramic shot is to melt high-quality imported zircon sand into liquid at high temperature, and then spray it into balls. The zirconia ceramic spheres are sieved and removed by magnetic separation to obtain particles with high roundness, high strength and uniform particle size. The spherical particles of ceramic shot can achieve better surface brightness during sandblasting, while the workpiece itself does not change color. It is widely used for sandblasting and surface treatment of aviation parts, stainless steel plates, structural parts, stainless steel kitchenware, medical devices,mobile phone / laptop shell, automobile chassis / engine, sports equipment and other industries.

1). Ceramic sand has a specific microstructure composed of crystallized zirconia (ZrO2) embedded in a glass matrix.

①.High hardness which can effectively transfer the energy of impact point.

②. High toughness to ensure the stability of the medium through hundreds of sandblasting cycles.

③. Does not contaminate the treated surface.

④.Very little dust is produced to ensure production efficiency and limit reduce tear on the sandblasting equipment.

2). Production uses a controlled process and rigorous quality control using advanced technologies such as particle size laser diffraction and morphological image inspection.

①Because of the spherical and smooth surface of ceramic sand which does not damage the workpiece.With the help of good elasticity, ceramic sand can bounce back from multiple angles in the process of sandblasting, which is very suitable for (metal, plastic) structure complex workpiece, at the same time it has the effect of eliminating stress, improve the service life of the workpiece.

②The breakage rate ceramic sand is low, which can effectively reduce the number of reloading, reduce the cost of materials and workers, so the relative use cost is low and it is cost-effective. Compared with the glass sand, the surface finish is higher and the service life is improved by about 20-30 times. Producing less dust, the working environment is cleaner and environmentally friendly, no potential silicosis, which is beneficial to the health of employees.

③The size distribution of ceramic sand is uniform, and it has no porosity , high toughness, hardness, and impact resistance. High particle density can achieve the sandblasting strength of glass beads at a faster grinding speed. The elastic modulus of ceramic projectile is 330GPa, much higher than that of glass bead 60GPa, and the impact energy is large. To achieve the same shot peening effect in use can reduce the shot peening pressure, high shot peening efficiency, reduce energy consumption, thus reducing production costs.