Environmental Friendly Ceramic Beads Blasting Media For Smooth Finish

Product Description:

Ceramic beads is a Zirconia based spherical blasting media, with a smooth surface and good elasticity. Unlike other blasting media, it is free from iron pollution, making it a great choice for industries that require strict cleanliness standards. Not only is it environmentally friendly, but it also has the unique ability to be recycled multiple times without losing its effectiveness. Ceramic beads can perform efficiently in both dry and wet blasting equipment, making it a versatile and cost-effective option for various blasting needs.

Ceramic beads are also known by different names such as ceramic media, ceramic bead blasting media, or ceramic blasting beads. This high-tech blasting media is known for its high hardness, good elasticity, high gloss, and high impact strength. It is commonly used for blast cleaning, deburring, and removing oxide layers from casting and forging parts. It is also highly effective for metal surface finishing and pretreatment before coating and plating.

The main component of ceramic shot is zirconia, a material commonly used in surface treatments such as sandblasting and shot peening. The production process of ceramic shot involves melting high-quality imported zircon sand into liquid at high temperatures, and then spraying it into beads. These zirconia ceramic spheres are then sieved and separated magnetically to obtain particles with high roundness, strength, and uniform size. As a result, these spherical particles produce a brighter surface during sandblasting without changing the color of the workpiece. This makes ceramic beads a popular choice for industries such as aviation, stainless steel production, and medical devices.

Thanks to its superior properties, ceramic beads are widely used in various industries. From sandblasting and surface treatment of aviation parts and structural components, to stainless steel kitchenware, medical devices, and even mobile phone and laptop shells, this blasting media can effectively and efficiently enhance the appearance and durability of different products. Whether it is automotive, aerospace, or any other industry, ceramic beads provide the perfect solution for achieving the desired surface quality.

Ceramic beads blasting media are created by using high-quality zirconia powder as the raw material. This powder is then fused in an electric furnace at temperatures over 2000 degrees and transformed into microscopic beads through special technology. These beads are known for their exceptional wear resistance, high impact resistance, good elasticity, and strength. With their smooth surface and high hardness, ceramic beads provide an efficient and effective blasting process that is unmatched by any other blasting media.

Technical Parameters:

Applications:

Ceramic beads can be utilized for blasting pretreatment before coating or plating. Out of all the surface cleaning methods, ceramic bead sandblasting is a thorough, versatile, and extensive technique due to the following reasons:

1. Sandblasting is more efficient, thorough, and cost-effective compared to other pretreatment processes.
2. The sandblasting process allows for the freedom to select the cleanliness and roughness of the workpiece.

Using ceramic beads for sandblasting can result in a uniform and unevenly rough surface, facilitating mechanical bonding of the coating. By using clean compressed air to propel clean ceramic sand onto the surface of the workpiece, compressive stress can be generated, removing surface oxide film and causing lattice distortion. This promotes physical bonding of the coating. In addition, sandblasting the substrate metal can provide a clean, rough, and highly reactive surface, making it an essential preprocessing method for coating applications.

The quality of sandblasting pretreatment greatly affects the adhesion, appearance, moisture resistance, and corrosion resistance of the coating. If the pretreatment is not done effectively, rust can continue to spread under the coating, causing it to peel off.

Ceramic beads are not only limited to blast pretreatment, but they also have various other applications such as:

1. Medical treatment: used for surface treatment of stainless steel surgical instruments and titanium alloy human implanted devices to remove burrs.
2. High-iron field: used for sandblasting high-iron aluminum alloy parts to improve metal texture and create a smooth satin effect. It is also used for grinding and finishing high-speed rail.
3. Automotive field: ceramic beads can be used for surface cleaning and deburring of automotive engine castings. They can also be used to clean welds and welding spots on car floors and for shot peening of automobile springs to enhance fatigue life. Additionally, they are utilized for beautification and sandblasting of aluminum alloy wheels to remove stress and enhance impact resistance.
4. Mold and machining: commonly used for sandblasting stainless steel, copper, and aluminum alloy molds, such as tire molds, injection molds, and stamping molds, to improve surface finish and clean flash and burrs from machined parts.
5. Electronic equipment field: ceramic beads can be employed for sandblasting mobile phone, tablet, and watch shells made of aluminum or stainless steel, with the ability to adjust surface roughness and gloss as needed. They also have the added benefit of being fingerprint-resistant.
6. Kitchen utensils industry: ceramic beads are used for sandblasting high-quality stainless steel cookware, pot bottoms, and soup spoons, giving the products a refined metallic texture and some antibacterial properties.
7. Glass products industry: utilized for atomization treatment of glass, replacing the use of hydrofluoric acid for chemical etching to prevent pollution.
8. Shot peening of aviation parts: ceramic beads can be used to enhance the fatigue resistance of avian mechanical parts such as carbon steel, titanium alloy, and aluminum alloy, as well as reduce surface stress. They are commonly used for surface strengthening of aircraft wings, turbine blades, discs, gears, and landing gear.

Customization:

Our Zirblast ceramic beads are specifically designed for efficient and effective bead blasting. As a leading ceramic beads blasting media, we understand the importance of customization to meet the unique needs of our customers. That's why we offer a comprehensive Ceramic Bead Blasting Customization Service to ensure the best results for your blasting needs.

With our B10 model, manufactured in Changsha, China, we guarantee high quality and precision in every batch. Our minimum order quantity is 500kg and prices are negotiable to suit your budget. We offer various packaging options, including 25kg/barral, 25kg/bag, and 1t/pallet, and have a quick delivery time of 5-15 work days.

Our payment terms include L/C and T/T, and we have a supply ability of 2000t per year. Our bead blasting process ensures a smooth and consistent finish, and our ceramic beads are available in white color. Made from durable ceramic material, our beads are shaped in particles, but can also be customized to meet your specific shape requirements.

Choose Fine-Tech for all your ceramic bead abrasive needs, and experience the difference our customization service can make in your blasting projects.

Packing and Shipping:

Our Ceramic Bead Blasting product is packaged and shipped with care to ensure its safe arrival and optimal condition. Each package contains:

• 1 bag (25kg) of Ceramic Bead Blasting media
• Securely sealed packaging to prevent any spillage or damage during transit
• Product label with batch number and specifications for easy identification

All packages are then placed in a strong and durable cardboard box with proper cushioning for added protection. The box is then sealed and labeled with the necessary shipping information.

We offer a variety of shipping options to meet your delivery needs:

• Standard shipping: Estimated delivery time of 3-5 business days within the continental US
• Express shipping: Estimated delivery time of 1-2 business days within the continental US. Additional charges may apply.
• International shipping: Estimated delivery time varies depending on location. Additional charges may apply.

Please note that shipping times may vary depending on factors such as weather conditions and customs clearance.

Once your order has been shipped, you will receive a tracking number via email to track the progress of your shipment. You can also track your order by logging into your account on our website.

If you have any questions or concerns regarding your shipment, please do not hesitate to contact our customer service team for assistance.

FAQ:

• Q: What is the brand name of this product?
  A: The brand name of this product is Fine-Tech.
• Q: What is the model number of this product?
  A: The model number of this product is B30.
• Q: Where is this product made?
  A: This product is made in Changsha, China.
• Q: What is the minimum order quantity for this product?
  A: The minimum order quantity for this product is 500kg.
• Q: Is the price negotiable for this product?
  A: Yes, the price for this product is negotiable.
• Q: What are the packaging details for this product?
  A: The packaging details for this product are 25kg/barral, 25kg/bag, or 1t/pallet.
• Q: How long is the delivery time for this product?
  A: The delivery time for this product is 5-15 work days.
• Q: What are the payment terms for this product?
  A: The payment terms for this product are L/C or T/T.
• Q: What is the supply ability for this product?
  A: The supply ability for this product is 2000t per year.