Exceptional Ceramic Bead Abrasive for Refractory Industry Solutions

Place of Origin Changsha China
Brand Name Fine-Tech
Certification ISO9001
Model Number B20
Minimum Order Quantity 500kg
Price Negotiation
Packaging Details 25kg/barral, 25kg/bag, 1t/pallet
Delivery Time 5-15 work days
Payment Terms L/C, T/T
Supply Ability 2000t per year

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Product Details
Size 600-850μm Color White
Material Ceramic Cost Moderate
Shape Customizable Application Abrasive Refractory Industry
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Product Description

Product Description:

 

Z series Ceramic beads shot peening media are zirconia-based ideal shot peening beads with high hardness and high strength, and widely used in aerospace industry and automotive industry.

B series Ceramic beads blasting media are zirconia-based blasting beads with high hardness and surface smoothness. As one recyclable sandblasting media, it  is suitable for the blasting, finishing, cleaning, deburring, surface pretreatment in the process of metal parts production and maintenance.

This ceramic sand product is made by using unique technological formula, special production technology and high temperature fixed phase synthesis method above 2000℃. The ceramic sand can generate a gentle grinding effect, resulting in a uniform surface profile and matte finish, which is durable and efficient without inlaying contamination to the metal body. Low dust content, high degree of sphericity, smooth spherical and high toughness ensure excellent performance of ceramic sand products. They are suitable for sandblasting the surfaces of various steel, aluminum and other non-ferrous metal alloys to remove oxides, rust, sand, coatings and burrs. It can clean molds, engine parts, turbomachinery parts, welded steel parts, forged and cast metals and other various industrial components. Providing high quality components with outstanding aesthetic appearance in a variety of applications such as automotive, aerospace, electronics, home appliances, sporting goods and construction to achieve outstanding smooth and even surface finish on the parts being treated.

 

Features:

White color, high sphericity and smooth surface beads.

Utilization rate(20 – 30 times) higher than glass blasting media.

High hardness, unbreakable, can be recycled and used repeatedly, long service life, reduce energy consumption and reduce costs.

Lower metal surface roughness.

Less operation pressure and reduced abrasive velocity needed than glass blasting media, thus have far less abrasive breakdown and dust generation, results in cleaner working environment and better operator visibility.

Strong mechanical resistance and high toughness, but gentle with equipment and tools preserving work parts, and no metallic contamination for treated parts.

Lower wear rate. Ceramic beads has smooth surface and round solid shape,it can be rebunded in multi-angles,so it has lower wear rate in blasting process.

High hardness and toughness. Ceramic beads contains 62-66% ZrO2,it has higher hardness over 700HV and fracture toughness,which willplay an important role in blasting process.

 

Technical Parameters:

No. Parameter Value
1 Color White
2 Shape sphere/Bead/Ball
3 Production technology melting method
4 Chemical composition ZrO2 65% SiO2 35%
5 Density 3.86g/cm3
6 Vickers hardness 643~785HV
7 Dust Pollution NO
8 Metal contamination NO
9 Cycle index many times
10 Service life long
11 Equipment wear low
 
 

Applications:

Ceramic beads can be used for blast pretreatment beforecoating or plating. Among all surface cleaning methods, the ceramic beads sandblasting method is a thorough, universal, and extensive method, because it is more efficient, thorough and cheaper than other pretreatment processes. The sandblasting process allows you to freely choose the cleanliness and roughness of your workpiece.

Sandblasting with ceramic beads can produce a uniform and uneven rough surface on the cleaned surface to facilitate mechanical bonding of the coating. Using clean compressed air to drive clean ceramic sand to spray on the surface of the workpiece can generate compressive stress on the surface of the substrate, remove the surface oxide film, and cause lattice distortion of part of the surface metal, bringing physical bonding of the coating. Additionally, the substrate metal can be sandblasted to obtain a clean, rough and highly reactive surface, making it an important preprocessing method.

The quality of the pre-treatment of the sandblasting process affects the adhesion, appearance, moisture resistance and corrosion resistance of the coating. If the pretreatment work is not done well, the rust will continue to spread under the coating, causing the coating to fall off in pieces.

Additionally, ceramic shot can be used in many fields, such as medical, high iron filed, automotive filed, mold and machining, electronic equipments. For example, in the automotive field it can be used for surface cleaning and deburring of Automotive engine castings, shot peening of automobile Springs to improve fatigue life, and sandblasting for aluminum alloy automobile wheels to eliminate stress and improve impact resistance.

 

Customization:

Fine-Tech provides custom zirblast ceramic bead blasting services using our B10 model. Our custom ceramic bead blasting services are of the highest quality and can be used for a variety of applications. Our ceramic bead blasting service includes a minimum order quantity of 500kg at a negotiated price. We package our ceramic bead blasting services in 25kg/barrel, 25kg/bag, and 1t/pallet and can deliver within 5-15 work days. We accept payment via L/C and T/T. Our supply ability is 2000t per year and we offer our services in a white color. Our ceramic bead blasting services are made of a 65% Zro2 material and provide a smooth finish.

 

Support and Services:

Ceramic Bead Blasting Technical Support and Service

Good quality ceramic bead blasting services are essential for a wide range of industries. We offer comprehensive technical support and service for our ceramic bead blasting solutions. Our team of experts is highly experienced in using the latest technologies to ensure that the best results are achieved.

We have a range of services available to help you with your ceramic bead blasting requirements, including:

  • Technical advice on the most appropriate solution for your application.
  • Onsite visits to assess the best options for your project.
  • Installation and maintenance of ceramic bead blasting equipment.
  • Assistance in selecting the right blasting materials.
  • Inspection of finished parts to ensure quality.
  • Ongoing technical support and troubleshooting.

Our team ensures a timely and professional service, and is always on hand to answer any questions you may have.

For more information about our ceramic bead blasting technical support and service, please don't hesitate to get in touch.

 

Packing and Shipping:

Packaging and Shipping of Ceramic Bead Blasting:

Ceramic bead blasting is typically shipped with a protective covering, such as cardboard or a plastic bag, to protect it from damage during transit. The blasting material is then placed in a box or container for shipment. The box should be clearly labeled with the type of blasting material and the destination. The box should also be securely closed to prevent any leakage during shipping. For international shipments, the package should be accompanied by the necessary paperwork, such as an export declaration or an international certificate of origin, as required by the destination country.