B60 Ceramic Bead Blasting A Must-Have for Abrasive Refractory Cleaning
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xShape | Customizable | Application | Abrasive Refractory Industry |
---|---|---|---|
Finish | Smooth | Shape | Particle |
Name | Ceramic Cleaning Media | Zro2 | 65% |
Product Description:
The main component of ceramic beads is zirconia, which is mainly used for surface treatment such as sand blasting and shot peening. The production process of ceramic shot is to melt high-quality imported zircon sand into liquid at high temperature, and then spray it into balls.The zirconia ceramic spheres are sieved and removed by magnetic separation to obtain particles with high roundness, high strength and uniform particle size. The spherical particles of ceramic shot can achieve better surface brightness during sandblasting, while the workpiece itself does not change color. It is widely used for sandblasting and surface treatment of aviation parts, stainless steel plates, structural parts, stainless steel kitchenware, medical devices, mobile phone / laptop shell, automobile chassis / engine, sports equipment and other industries.
This ceramic sand product is made by using unique technological formula, special production technology and high temperature fixed phase synthesis method above 2000℃. The ceramic sand can generate a gentle grinding effect, resulting in a uniform surface profile and matte finish, which is durable and efficient without inlaying contamination to the metal body. Low dust content, high degree of sphericity, smooth spherical and high toughness ensure excellent performance of ceramic sand products. They are suitable for sandblasting the surfaces of various steel, aluminum and other non-ferrous metal alloys to remove oxides, rust, sand, coatings and burrs. It can clean molds, engine parts, turbomachinery parts, welded steel parts, forged and cast metals and other various industrial components. Providing high quality components with outstanding aesthetic appearance in a variety of applications such as automotive, aerospace, electronics, home appliances, sporting goods and construction to achieve outstanding smooth and even surface finish on the parts being treated.
Features:
White color, high sphericity and smooth surface beads.
Utilization rate(20 – 30 times) higher than glass blasting media.
High hardness, unbreakable, can be recycled and used repeatedly, long service life, reduce energy consumption and reduce costs.
Lower metal surface roughness.
Less operation pressure and reduced abrasive velocity needed than glass blasting media, thus have far less abrasive breakdown and dust generation, results in cleaner working environment and better operator visibility.
Strong mechanical resistance and high toughness, but gentle with equipment and tools preserving work parts, and no metallic contamination for treated parts.
Lower wear rate: Ceramic beads has smooth surface and round solid shape,it can be rebunded in multi-angles,so it has lower wear rate in blasting process.
High hardness and toughness: Ceramic beads contains 62-66% ZrO2,it has higher hardness over 700HV and fracture toughness,which willplay an important role in blasting process.
Technical Parameters:
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Applications:
Sandblasting with ceramic beads can produce a uniform and uneven rough surface on the cleaned surface to facilitate mechanical bonding of the coating. Using clean compressed air to drive clean ceramic sand to spray on the surface of the workpiece can generate compressive stress on the surface of the substrate, remove the surface oxide film, and cause lattice distortion of part of the surface metal, which is conducive to the physical bonding of the coating. The substrate metal can be sandblasted to obtain a clean, rough and highly reactive surface. This is an important preprocessing method.
The quality of the pre-treatment of the sandblasting process affects the adhesion, appearance, moisture resistance and corrosion resistance of the coating. If the pretreatment work is not done well, the rust will continue to spread under the coating, causing the coating to fall off in pieces.
Ceramic beads sandblasting has many applications and can be used in many different industries, such as medical treatment, high-iron fields, automotive field, mold and machining, and the electronic equipment field. For instance, ceramic beads canhelp deburr stainless steel surgical instruments and titanium alloy human implanted devices and can be used to clean the welds and welding spots on the car floor and prepare for subsequent spraying. Additionally, ceramicbeads can be used to eliminate stress and improve impact resistance for aluminum alloy automobile wheels as well as to clean the flash and burr of machined parts. Lastly, it can be used to adjust the roughness and gloss of the surface for the shells of mobile phones, tablet computers and watches made of aluminum alloy or stainless steel.
Customization:
Fine-Tech's ceramic bead blasting services provide custom blasting services for customers with specific requirements. Our ceramic bead blasting media is characterized by high purity zirblast ceramic beads with a zro2 content of 65%. We offer custom blasting services for various shapes to meet customer needs. The minimum order quantity is 500kg, and the price is negotiable. The packaging is 25kg/barrel, 25kg/bag, and 1t/pallet. The delivery time is 5-15 working days and the payment terms are L/C, T/T. Our annual supply capacity is 2000 tons, and the cost is moderate. Choose Fine-Tech's zirblast ceramic beads and custom blasting services for your ceramic bead blasting needs.
Support and Services:
Ceramic bead blasting is a surface finishing process that uses ceramic beads to apply a fine finish to a variety of surfaces. The process is widely used in the automotive, aerospace, and industrial sectors. To ensure that the process is successful, it is important to have the right technical support and service.
we offer a wide range of technical support and service options for ceramic bead blasting. Our team of experienced technicians can provide on-site support for any installation, troubleshooting, and maintenance issues. We also offer remote support via phone and email, and can provide detailed instructions and guidance for any ceramic bead blasting projects.
In addition to technical support, we also offer regular maintenance and repair services for our ceramic bead blasting equipment. Our technicians can inspect and repair any issues that may arise, and can provide preventative maintenance services to keep your equipment in peak condition.
For more information on our ceramic bead blasting technical support and services, please contact us today.
Packing and Shipping:
Ceramic bead blasting is a process that uses ceramic media to polish, clean, and deburr various surfaces. The ceramic media is then shipped in a secure and reliable packaging to ensure successful delivery. The package should be strong enough to resist any external damage during transportation. It should also be sealed and labeled properly to avoid any contamination. The package should also include instructions on how to use and store the ceramic media.
The ceramic media must also be protected from any moisture or moisture-borne contaminants. To protect the media, it should be placed in a sealed container with silica gel or a desiccant. The container must be constructed with sturdy materials so that it can withstand extreme temperatures and shocks during shipping.
Finally, the ceramic media should be shipped in a package that can be tracked for its delivery. This is important for customers to know when their order will arrive and to ensure that the media is not lost or damaged during shipment. The package should also include a return address for easy returns or exchanges if needed.