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Ceramic Bead Blasting for Improved Productivity in Refractory Industry
| Place of Origin | Changsha China |
|---|---|
| Brand Name | Fine-Tech |
| Certification | ISO9001 |
| Model Number | B125 |
| Minimum Order Quantity | 500kg |
| Price | Negotiation |
| Packaging Details | 25kg/barral, 25kg/bag, 1t/pallet |
| Delivery Time | 5-15 work days |
| Payment Terms | L/C, T/T |
| Supply Ability | 2000t per year |
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xProduct Details
| Cost | Moderate | Name | Ceramic Cleaning Media |
|---|---|---|---|
| Color | White | Usage | Deburring |
| Usage | Sandblasting | Shape | Customizable |
Product Description
Product Description:
The main component of ceramic beads is zirconia, which is mainly used for surface treatment such as sand blasting and shot peening. The production process of ceramic shot is to melt high-quality imported zircon sand into liquid at high temperature, and then spray it into balls.The zirconia ceramic spheres are sieved and removed by magnetic separation to obtain particles with high roundness, high strength and uniform particle size. The spherical particles of ceramic shot can achieve better surface brightness during sandblasting, while the workpiece itself does not change color. It is widely used for sandblasting and surface treatment of aviation parts, stainless steel plates, structural parts, stainless steel kitchenware, medical devices, mobile phone / laptop shell, automobile chassis / engine, sports equipment and other industries.
Z series Ceramic beads shot peening media are zirconia-based ideal shot peening beads with high hardness and high strength, and widely used in aerospace industry and automotive industry.
B series Ceramic beads blasting media are zirconia-based blasting beads with high hardness and surface smoothness. As one recyclable sandblasting media, it is suitable for the blasting, finishing, cleaning, deburring, surface pretreatment in the process of metal parts production and maintenance.
Features:
Ceramic Sand
Ceramic sand provides many advantages due to its spherical and smooth surface which does not damage the workpiece. It has good elasticity which allows it to bounce back from multiple angles while it is sandblasting. This is especially useful for complex metal and plastic workpieces as it helps to eliminate stress and can improve their service life. The ceramic sand has a very low breakage rate, reducing the cost of materials, workers, and reloading, making it a cost effective option. It generally leaves a much higher surface finish than glass sand, and its service life can be up to 20-30 times longer, producing less dust, creating a cleaner working environment while providing no potential silicosis danger to employees. The ceramic sand also has uniform size distribution and no porosity. It has high toughness, hardness and impact resistance along with a high particle density, allowing faster grinding speed with the same strength sandblasting of glass beads. It also has a higher elastic modulus of 330GPa, with larger impact energy and thus reduces the shot peening pressure, higher shot peening efficiency and reduced energy consumption, which cuts production costs. Ceramic sand is highly stable, provides resistance and protection against corrosive chemical liquids, high temperatures and has a small coefficient of thermal expansion and high insulation. It also has a greater density than glass sand and steel bead sand, with greater hardness. It has the advantage of no iron element pollution to the workpiece, so no metal powder residue is left on the workpiece surface, with no color bias in reducing the natural metal colour.
Ceramic sand provides many advantages due to its spherical and smooth surface which does not damage the workpiece. It has good elasticity which allows it to bounce back from multiple angles while it is sandblasting. This is especially useful for complex metal and plastic workpieces as it helps to eliminate stress and can improve their service life. The ceramic sand has a very low breakage rate, reducing the cost of materials, workers, and reloading, making it a cost effective option. It generally leaves a much higher surface finish than glass sand, and its service life can be up to 20-30 times longer, producing less dust, creating a cleaner working environment while providing no potential silicosis danger to employees. The ceramic sand also has uniform size distribution and no porosity. It has high toughness, hardness and impact resistance along with a high particle density, allowing faster grinding speed with the same strength sandblasting of glass beads. It also has a higher elastic modulus of 330GPa, with larger impact energy and thus reduces the shot peening pressure, higher shot peening efficiency and reduced energy consumption, which cuts production costs. Ceramic sand is highly stable, provides resistance and protection against corrosive chemical liquids, high temperatures and has a small coefficient of thermal expansion and high insulation. It also has a greater density than glass sand and steel bead sand, with greater hardness. It has the advantage of no iron element pollution to the workpiece, so no metal powder residue is left on the workpiece surface, with no color bias in reducing the natural metal colour.
Technical Parameters:
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Applications:
Sandblasting with ceramic beads can be used as an efficient, thorough and economical method for surface cleaning processes. Thus, it is a highly suitable method for a variety of surface pretreatment applications, such as medical treatment, iron fields, automotive field, mold and machining, and electronic equipment fields.
The sandblasting process allows one to freely choose the cleanliness and roughness of the workpiece, producing a uniform and unevenly rough surface on the cleaned surface. This process applies compressive stress to the substrate surface, which removes oxides and causes partial distortion of lattice on the surface metal, leading to better physical bonding of the coating, and thus increases adhesion, appearance, moisture resistance and corrosion resistance of the coating.
In medical treatment, ceramic beads sandblasting can be used for deburring of stainless steel surgical instruments and titanium alloy human implanted devices. The use for the iron field makes it possible to sandblast the surface of high iron aluminum alloy parts to increase the metal texture and form a smooth satin effect. It is also used to clean the welds and welding spots on the car floor and prepare for subsequent spraying; clean the flash and burr of machined parts; and sandblast the shells of mobile phones, tablet computers and watches for adjusting the surface roughness and gloss.
Support and Services:
Ceramic Bead Blasting Technical Support and Service
At Ceramic Bead Blasting, we provide comprehensive technical support and service for all our customers. Our technical support team is available 24/7 to answer any questions or concerns you may have about our products. We also offer a full range of services, including installation and repair, to ensure that your Ceramic Bead Blasting product is functioning properly.
Our technical support staff are highly trained experts in the latest Ceramic Bead Blasting technology and have extensive experience in the field. We are always up-to-date with the latest developments and can provide you with the most accurate and up-to-date information. We also offer a wide range of troubleshooting techniques to help you solve any problems you may have with your Ceramic Bead Blasting product.
We also offer a full range of maintenance and repair services, including periodic maintenance to ensure that your Ceramic Bead Blasting product is functioning properly and efficiently. We also offer a complete refurbishment service, to ensure that your product is in top condition. We can also provide spare parts and accessories for your Ceramic Bead Blasting product, to ensure that you have everything you need.
At Ceramic Bead Blasting, we are committed to providing the highest level of technical support and service for our customers. We strive to ensure that you are satisfied with our products and services and that your Ceramic Bead Blasting product is always in top condition.
Packing and Shipping:
Packaging and Shipping of Ceramic Bead Blasting:
The ceramic bead blasting product is usually packaged in a box or crate, which is then sealed in order to prevent any dirt or dust from entering. The packaging materials used are usually corrugated cardboard, plastic wrap, or bubble wrap. Once the product is securely sealed, it is ready for shipping.
The ceramic bead blasting product can be shipped by both land and sea. For land shipping, it is usually transported via trucks or trains, while for sea shipping, it is usually transported via ships. The product is also shipped with a tracking number to ensure that it can be tracked throughout its journey.
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