Moderate Cost Ceramic Bead Blasting For Abrasive Refractory Customization
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xFinish | Smooth | Process | Bead Blasting |
---|---|---|---|
Cost | Moderate | Material | Ceramic |
Usage | Deburring | Shape | Particle |
High Light | Deburring Ceramic Bead Blasting,Refractory Ceramic Bead Blasting |
Product Description:
Ceramic beads, also known as ceramic media, ceramic bead blasting media, or ceramic blasting beads, are a type of Zirconia based spherical blasting media with many beneficial properties for industrial use.
One of the key features of ceramic beads is its smooth surface and good elasticity, making it ideal for use in dry or wet blasting equipment. This blasting media is also free from iron pollution, making it a cleaner and more environmentally friendly option. Furthermore, ceramic beads can be recycled multiple times, reducing waste and saving on production costs.
Ceramic beads are highly versatile and are commonly used for a variety of surface treatments such as blast cleaning, deburring, and oxide layer removal on castings and forging parts. They are also commonly used for metal surface finishing and as a pre-treatment before coating and plating.
The main component of ceramic beads is zirconia, which is a high-quality material used in sandblasting and shot peening. The production process involves melting zircon sand at high temperatures and then shaping it into spherical beads. These beads are then screened and separated through magnetic separation to ensure they have a consistent roundness, high strength, and uniform particle size.
Ceramic beads are widely used in various industries, such as aviation, stainless steel manufacturing, medical devices, and automotive. It is a preferred blasting media due to its ability to achieve a high surface brightness without changing the color of the workpiece.
In addition to its excellent performance in blasting applications, ceramic beads are also non-toxic, non-flammable, and non-conductive, making it a safe and environmentally friendly option. Its durability and cutting properties also make it a cost-effective choice, as it can be recycled many times.
In summary, ceramic beads are a high-tech, multi-purpose blasting media that offers numerous benefits for industrial use. Its unique properties make it a preferred choice for various surface treatments and a more sustainable option for businesses.
Features:
Surface Treatment Consistency:
The use of ceramic shot in surface treatment ensures high consistency in the metallic luster and blasting strength. Its effectiveness in processing is comparable to that of steel balls, and its strength is much higher compared to glass beads. Furthermore, it can deeply penetrate the metal surface.
Environmentally Friendly:
Ceramic shot has a low crushing rate, does not produce dust, and has a uniform particle size. Its high wear resistance and re-elasticity make it safe for use, as it does not pose a risk of silicosis. Therefore, it is harmless to the human body.
Low Equipment Loss:
The smooth surface and high sphericity of ceramic shot results in low wear and tear on equipment during sandblasting, whether using dry or wet spray methods.
Characteristics of Ceramic Shot:
1) High Strength and Wear Resistance: The main component, zirconia, has a small crystal size and high wear resistance. 2) High Hardness: With Vickers hardness of 700hv and Rockwell hardness of 600hrc, the density and specific gravity of ceramic shot are higher than those of glass beads. 3) No Dust: High abrasion resistance and strength make it difficult for ceramic shot to break during sandblasting, resulting in no dust. 4) Improved Surface Finish: Using ceramic shot sandblasting produces a smooth satin surface brightness, which is 60-70% lower compared to glass bead sandblasting. 5) Suitable for Various Materials: Ceramic shot can be used on metals and nonmetals, such as titanium alloy, magnesium alloy, aluminum alloy, stainless steel, carbon steel, brass, and acrylic. It does not react or oxidize with metal and does not leave any residue. 6) Can Be Used in Dry or Wet Blasting: The smooth surface of ceramic shot results in minimal wear on sandblasting equipment, making it suitable for both dry and wet blasting methods. 7) High Efficiency and Longevity: Ceramic shot has a high sandblasting efficiency and a long service life, with a recycling rate 25 times higher compared to glass beads. 8) High Roundness and Low Rebound Rate: Ceramic shot has a high roundness and a low proportion of abnormal and snowman-shaped particles, resulting in a smooth workpiece finish without any marks. 9) Uniform Particle Size and Low Rebound Rate: The consistency in size and shape of ceramic shot makes it suitable for both dry and wet blasting, with a low rebound rate that reduces waste and is more environmentally friendly. 10) Safe for Workers and the Environment: With a low crushing rate, no dust, and no risk of silicosis, ceramic shot is a safe option for surface treatment and helps protect equipment, making it a cost-effective choice.
Technical Parameters:
Product Attribute | Value |
---|---|
Name | Ceramic Cleaning Media |
Process | Bead Blasting |
Usage | Sandblasting, Deburring |
Shape | Particle |
Zro2 Content | 65% |
Size | 850-1180μm |
Color | White |
Finish | Smooth |
Cost | Moderate |
Key Features:
- High-quality ceramic bead blasting media
- Zirblast ceramic beads for effective surface cleaning
- Cost-effective solution for sandblasting and deburring
- Smooth finish for improved surface appearance
- White color for better visibility during blasting process
- Particle shape for optimal coverage and efficient cleaning
- 65% Zro2 content for increased durability and longer usage life
- Available in size range of 850-1180μm for versatile applications
Customization:
- Minimum Order Quantity: 500kg
- Price: Negotiation
- Packaging Details: 25kg/barral, 25kg/bag, 1t/pallet
- Delivery Time: 5-15 work days
- Payment Terms: L/C, T/T
- Supply Ability: 2000t per year
- Zro2: 65%
- Cost: Moderate
- Size: 850-1180μm
At Fine-Tech, we understand that every customer has unique needs and requirements. That's why we offer customized services for our Ceramic Bead Blasting product. Our team of experts will work closely with you to tailor the product according to your specific needs, ensuring maximum efficiency and effectiveness.
Some of the customization options we offer include:
- Adjusting the Zro2 content to meet your desired specifications
- Modifying the size of the beads for a more precise blasting process
- Adding specific additives or coatings for enhanced performance
We are committed to providing the best quality product and service to our customers. Contact us today to learn more about our Ceramic Bead Blasting and how we can customize it to meet your needs.
Name: Ceramic Cleaning Media
Packing and Shipping:
Our Ceramic Bead Blasting product is carefully packaged and shipped to ensure safe delivery to our customers. We understand the importance of protecting the product during transportation to maintain its high quality and performance.
The Ceramic Bead Blasting product is first placed in a sturdy and durable cardboard box. The box is designed to withstand any external force or impact during transportation. Inside the box, the product is securely wrapped in bubble wrap to provide an extra layer of protection against any potential damage.
In addition, we also include a layer of foam padding on top of the product to prevent any movement or shifting during transit. This ensures that the product stays in place and minimizes the risk of any scratches or dents.
We take great care in packaging our product to ensure that it arrives at its destination in perfect condition.
We offer a variety of shipping options to meet the needs of our customers. Our standard shipping method is through reputable courier services such as FedEx, UPS, or DHL. We also offer expedited shipping for customers who require their order to arrive quickly.
Once your order has been processed and packaged, you will receive a shipping confirmation email with a tracking number. This allows you to track your package and know exactly when it will arrive.
We ship our Ceramic Bead Blasting product to customers worldwide, and we take the necessary precautions to comply with international shipping regulations. We also provide all necessary documentation, such as customs forms, to ensure a smooth delivery process.
At Ceramic Bead Blasting, we strive to provide our customers with the best product and service. Our packaging and shipping procedures are no exception. We take great care in the packaging and handling of our product to ensure its safe arrival at your doorstep.
FAQ:
- Q: What is the brand name of this product?
- A: The brand name of this product is Fine-Tech.
- Q: What is the model number of this product?
- A: The model number of this product is B40.
- Q: Where is this product manufactured?
- A: This product is manufactured in Changsha, China.
- Q: What is the minimum order quantity for this product?
- A: The minimum order quantity for this product is 500kg.
- Q: Is the price for this product negotiable?
- A: Yes, the price for this product is open for negotiation.
- Q: What is the packaging method for this product?
- A: This product is packaged in 25kg/barral, 25kg/bag, or 1t/pallet, depending on the quantity ordered.
- Q: How long is the delivery time for this product?
- A: The delivery time for this product is usually 5-15 work days.
- Q: What are the accepted payment terms for this product?
- A: The accepted payment terms for this product are L/C and T/T.
- Q: What is the supply ability for this product?
- A: The supply ability for this product is 2000t per year.