600-850μm Ceramic Bead Blasting for Abrasive Refractory Industry
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xColor | White | Finish | Smooth |
---|---|---|---|
Usage | Deburring | Name | Ceramic Cleaning Media |
Shape | Customizable | Material | Ceramic |
Highlight | 1180um Ceramic Bead Blasting,Refractory Industry Bead Blasting Material |
Product Description &
Features:
The consistency of surface treatment is crucial for achieving a desired finish. When using ceramic shot, the blasting strength is comparable to steel balls, resulting in a much better surface finish than glass beads. This also allows for sufficient depth of metal to be achieved.
Ceramic shot has a low crushing rate, produces no dust, has a uniform particle size and is highly wear resistant. In addition, it has the ability to rebound and maintain its original shape, eliminating the risk of silicosis. This makes it safe for human use.
The smooth surface, high sphericity, and good elasticity of ceramic shot make it less likely to wear down sandblasting equipment. This applies to both dry and wet sandblasting methods, ensuring the equipment is protected during use.
Ceramic shot's main component is zirconia, which has a small crystal size and high wear resistance. It is also significantly harder than glass beads, with a Vickers hardness of 700hv and Rockwell hardness of 600hrc. Its density and specific gravity are also higher.
Due to its high abrasion resistance and strength, ceramic shot is less likely to break during sandblasting, resulting in minimal dust generation.
Ceramic shot has a smooth surface and high roundness, making it highly efficient for sandblasting. It can achieve a polished satin finish and requires 60-70% less material compared to glass bead sandblasting of the same specification.
Ceramic shot is compatible with various metals and non-metals, including titanium alloy, magnesium alloy, aluminum alloy, stainless steel, carbon steel, brass, and acrylic and plastic materials. It does not react or oxidize with metal and leaves no metal residue, ensuring the color of the workpiece is not affected.
Not only does ceramic shot have high sandblasting efficiency, but it also has a long service life. It can be recycled up to 25 times, making it a cost-effective choice.
Ceramic shot has a high roundness, resulting in a low proportion of abnormal or snowman balls adhering between the spheres. This guarantees a smooth surface for the workpiece after sandblasting.
Technical Parameters:
Attribute | Value |
---|---|
Name | Ceramic Cleaning Media |
Usage | Sandblasting |
Process | Bead Blasting |
Shape | Customizable |
Color | White |
Zro2 | 65% |
Cost | Moderate |
Size | 850-1180μm |
Application | Abrasive Refractory Industry |
Material | Ceramic |
Ceramic Bead Abrasive | Yes |
Ceramic Bead Blasting | Yes |
Ceramic Beads Blasting Media | Yes |
Applications:
Ceramic beads are commonly used in the blast pretreatment process before coating or plating. Among all surface cleaning methods, sandblasting with ceramic beads is considered to be a thorough, universal, and extensive method. It offers various benefits, including efficiency, cost-effectiveness, and flexibility, as described below.
Sandblasting with ceramic beads is known to be more efficient, thorough, and cost-effective compared to other pretreatment processes. Using clean compressed air, the beads are sprayed onto the surface of the workpiece, generating compressive stress and removing surface oxide film. This results in a clean and rough surface, perfect for mechanical bonding of the coating. This method is highly preferred for its ability to produce a uniform and uneven rough surface with high reactivity.
One of the major advantages of sandblasting with ceramic beads is the ability to choose the desired level of surface cleanliness and roughness. This allows for customization based on the specific requirements of the workpiece, ensuring optimal bonding and appearance of the coating.
The quality of the pre-treatment process significantly impacts the adhesion, appearance, moisture resistance, and corrosion resistance of the coating. Poorly done pretreatment can lead to rusting under the coating, causing it to peel off.
Ceramic beads are widely used in various industries for different surface treatment purposes, such as:
- Medical treatment: for deburring stainless steel surgical instruments and titanium alloy implanted devices.
- High-iron field: for enhancing the metal texture and producing a smooth satin effect on high-iron aluminum alloy parts. Also used for grinding and finishing of high-speed rail components.
- Automotive field: for cleaning and deburring automotive engine castings, welds, and welding spots. Also used for shot peening of automobile springs to improve fatigue life and for beautification of aluminum alloy wheels to eliminate stress and improve impact resistance.
- Mold and machining: for sandblasting stainless steel, copper, and aluminum alloy molds to improve surface finish. Also used to clean flash and burr on machined parts.
- Electronic equipment field: for sandblasting mobile phone, tablet, and watch shells made of aluminum alloy or stainless steel, to achieve desired surface roughness and gloss and prevent fingerprint marks.
- Kitchen utensils industry: for sandblasting high-quality stainless steel cookware, pot bottoms, and soup spoons to impart a delicate metal texture and antibacterial properties.
- Glass products industry: for atomization treatment of glass, replacing the use of hydrofluoric acid to prevent pollution.
- Aviation industry: for shot peening of carbon steel, titanium alloy, aluminum alloy parts to improve fatigue resistance and eliminate surface stress. This is crucial for aircraft parts such as wings, turbine blades, and landing gear components.
In conclusion, sandblasting with ceramic beads is a highly effective and versatile method for surface treatment, offering various benefits and applications in different industries.
Customization:
Brand Name: Fine-Tech
Model Number: B20
Place of Origin: Changsha, China
Minimum Order Quantity: 500kg
Price: Negotiation
Packaging Details: 25kg/barrel, 25kg/bag, 1t/pallet
Delivery Time: 5-15 work days
Payment Terms: L/C, T/T
Supply Ability: 2000t per year
Zro2: 65%
Shape: Customizable
Color: White
Name: Ceramic Cleaning Media
Material: Ceramic
Our Ceramic Bead Blasting service, also known as Zirblast Ceramic Beads, offers high quality ceramic bead abrasive for all your blasting needs. Our ceramic blasting media is customizable and comes in a pure white color with a Zro2 content of 65%. With a minimum order quantity of 500kg, we offer competitive prices and flexible packaging options such as 25kg/barrel, 25kg/bag, and 1t/pallet. Our delivery time is 5-15 work days and we accept payment through L/C and T/T. With a supply ability of 2000t per year, we ensure prompt and efficient service for all your ceramic blasting needs.
Packing and Shipping:
Our Ceramic Bead Blasting products are carefully packaged to ensure safe delivery to our customers. Depending on the size and quantity of your order, our products are packaged in either of the following:
- Cardboard boxes
- Wooden crates
- Steel drums
We also offer customized packaging options based on your specific requirements.
We ship our Ceramic Bead Blasting products to customers worldwide. We have partnered with reliable and efficient shipping companies to ensure timely and secure delivery of your order. We offer the following shipping options:
- International air freight
- Ocean freight
- Ground transportation
We also provide tracking information for all orders so you can monitor the status of your shipment.
For international shipments, please note that additional customs fees and duties may apply. These charges are the responsibility of the customer.
For any special shipping requests, please contact our customer service team for assistance.
Thank you for choosing our Ceramic Bead Blasting products. We strive to provide the best packaging and shipping services to ensure your satisfaction with your order.
FAQ:
- Q: What is the brand name of this product?
A: The brand name of this product is Fine-Tech. - Q: What is the model number of this product?
A: The model number of this product is B20. - Q: Where is this product manufactured?
A: This product is manufactured in Changsha, China. - Q: What is the minimum order quantity for this product?
A: The minimum order quantity for this product is 500kg. - Q: Is the price of this product negotiable?
A: Yes, the price of this product is negotiable. - Q: What are the packaging details for this product?
A: The packaging details for this product are 25kg/barral, 25kg/bag, and 1t/pallet. - Q: How long does it take for this product to be delivered?
A: The delivery time for this product is 5-15 work days. - Q: What are the accepted payment terms for this product?
A: The accepted payment terms for this product are L/C and T/T. - Q: What is the supply ability for this product?
A: The supply ability for this product is 2000t per year.